To produce most of metal products, melting metals is the first process. So, it is required to heat a metal up to melting point of it and usually keep that metal at the specific temperature. In this method, induction furnaces are the best ones.
(Please click on each photo to enlarge it.)
Tapka induction furnaces are produced in two types:
Power-melt and Compact-melt. Power-melt furnaces with the power of 500 KW – 10000 KW are used in medium-sized and large companies. Compact-melt furnaces with the power of 75 KW – 350 KW are used in small-sized producing companies such as investment casting.
Power Melt Furnaces:
Melting capacity of Power-Melt furnaces on kg/hr scale.
Bronze 1175 °C | Steel 1650 °C | Iron 1480 °C | Type – KW |
1480 | 820 | 900 | MF-M-ST 500 |
1800 | 1000 | 1100 | MF-M-ST 600 |
3000 | 1650 | 1800 | MF-M-ST 900 |
3600 | 2100 | 2400 | MF-M-ST 1200 |
4500 | 3200 | 3600 | MF-M-ST 1800 |
6200 | 3500 | 4000 | MF-M-ST 2000 |
7600 | 4600 | 5000 | MF-M-ST 2500 |
9000 | 5500 | 6000 | MF-M-ST 3000 |
13200 | 7700 | 8000 | MF-M-ST 4000 |
16500 | 9200 | 10000 | MF-M-ST 5000 |
18000 | 11000 | 12000 | MF-M-ST 6000 |
19800 | 14000 | 15000 | MF-M-ST 7500 |
30000 | 18500 | 20000 | MF-M-ST 10000 |
Features of power-melt furnaces:
- Full power melting from start to finish automatically
- High power from distributed gate thyristors.
- Standard electronic rack
- Analogue & digital control
- Electronic protection
- Surge voltage protection
- Standard PLC and HMI digital meters
- HMI fault monitoring
- Diagnosis system
- Monitoring water conductivity
- Automatic sintering
- Intelligent cooling system
Compact Melt Furnaces:
Capacity of compact-melt furnaces on kg/hr scale.
Bronze 1175 °C | Steel 1650 °C | Iron 1480 °C | Type – KW |
190 | 110 | 120 | CMF-M-ST 100 |
350 | 200 | 220 | CMF-M-ST 150 |
700 | 400 | 440 | CMF-M-ST 250 |
900 | 540 | 600 | CMF-M-ST 350 |
Features of compact-melt furnaces:
- Full power melting from start to finish automatically
- Monitoring and troubleshooting system
- Keeping the control circuitry cool and clean
- Multi-lingual control panel
- Single control board
- Electronic protection system
- Multi-level protection system
- Closed loop water system
- Easy installation
- Minimum required space
- Minimum installation cost
- More production efficiency
- Less electricity cost